More chance the CP3 will starve and it works it harder = more wear if it does starve. Its the one with fuel lines going to it. 08 Duramax CP3 Pump Failure Symptoms. Also, don't wait for the "water in fuel" dummy light to come on. In this diagram, you can see the flow of the high-pressure fuel circuit. In this post, we're taking a look at the symptoms of a failing fuel system, as well as what options you have for your Cummins engine. But how do you know when it's time? I have a CTS2 with Juice so Coming thru the pass I started to feel a slight stumble. Given the complexity of the steps involved, several areas can be prone to failure, but often due to a single simple problem: contaminants. Sent from my iPhone using Tapatalk. Because the suction valves are responsible for allowing fuel into the cylinders, stroking them provides much more flow. Over the last decade, it has allowed engine builders to run higher injection pressures (as much as 29, 000 psi in the new LML Duramax and 6. Join Date: Aug 2009. High-pressure valve (out to rail).
This well-known company not only services a large number of hard-working trucks but also builds championship-winning drag racers and sled pullers. How Many Miles Does a CP3 Pump Last? I did, however, crack my filter assembly lid. Frequently Asked Questions. Visual check (pressure waveform). It may be hard to see here, but the bottom of the bucket on the left has been machined and is shorter than the stock one on the right. Guys, a CP3 is just like a VP44. Once through the metering unit, fuel makes its way to the suction valves (A). Because the plunger is now traveling farther (thanks to increased stroke), the buckets require some machining. Although these conditions can be for numerous reasons, a failing CP3 restricts fuel from getting into the fuel rail thereby causing hard start or no starts. Fuel Injector Problem. Actually, it doesn't mean anything special. All information is free to read for everyone. Contamination from water and debris have an abrasive effect on the orifice, grinding the surface, which quickly and inevitably leads to a poor seal between the valve and the check ball.
Join Date: Dec 2005. All fiters have been replaced. 3 NH pump, which is the model used on an LBZ Duramax. In contrast, with the HPCR system, the engine or power train control module (ECM or PCM) governs the rail pressure, fuel metering, injection timing and engine speed control. The cooling fan speed is some times a nuisance error, and indication the fan clutch is giving up, or simply cold doing weird things to the electronics. Symptoms of a failure of the CP3 pump include hard start or no start, poor engine performance, lack of power, excessive smoke emitting from the exhaust, and low pressure. This minute thickness makes a human hair look like a tree trunk by comparison. "I think the rating is no more than 10 PSI for the CP3 injection pump. The CP3 isn't the weak link in the chain. Longer Cranking Time. The truck will still fire up and drive just really shitty, truck is parked for now, don't want to damage anything else. Now, for the first time, and with help from the experts at Bosch Motorsport and Motorsport Diesel, we're able to take you inside the CP3 injection pump, explain its functionality, and show you what needs to be upgraded. The Heart Of Common-Rail. I once had 80 PSI going into my CP3 with no damage.
I think that's what's wrong with mine. The metering unit, also known as the MPROP, FCA, or fuel pressure regulator, regulates the maximum flow rate the CP3 delivers to the rail. Last edited by NadirPoint; 01-12-2010 at 09:59 AM. Lack of power (CP3 not delivering enough fuel at high pressure). He starts by removing the high-pressure discharge line from the pump, attaching a hose to the line and cranking the engine over until fuel starts flowing out. Remove the fuel nipples.
Porting the valve piston on the metering valve is a typical means of modifying it, but other proprietary modifications may also exist. No smoke while cranking means no pressure in the fuel rail which means CP3 is shot or lift pump isn't getting fuel to the CP3. The later is easy to check by cracking the return line on the back of the head and watching the fuel return flow as the engine is cranking. It's actually a film or residue (what gasoline guys sometimes call "shellac" or "varnish" on a carb) created by corrosion from too much moisture. Modifying the metering unit (also known as the MPROP, FCA, or fuel pressure regulator) is very common because it's responsible for the quantity of diesel that feeds the high-pressure side of the pump. Which Pump is Better CP3 or CP4? A complete treatment is required for rebuilding essential parts such as hard parts, special tools, or testing equipment. Please go over to the Subscription Page and pick out a plan that fits you best. Emmert says he's found a couple teaspoons of water in a separator long before seeing any warning on the dash. While that increase may not sound like a lot, in reality it is quite substantial, given that very little reliability is sacrificed. Lot of traffic on the web about the CP3 injection pump failing (even exploding) around the 100K mark. All factory CP3s share the same displacement. We are a privately owned support forum for the Dodge Ram Cummins Diesels. I wrote a post on it.
Much past 10 mm of stroke and the OE polygonal ring will no longer fit. Fuel enters the CP3 and goes into the gear pump for pressurization. Lets talk about lift pumps, CP3s, hard starts, knocks, smoke, etc. Fuel pump repair isn't a practical solution to this problem, so don't try it. Rechecking the return flow rate, rail pressure, or trying to start the engine can identify a leaking connector tube or injector. No codes showing anywhere. All these 08 problems are minor, So you don't have to worry about them. These are the codes that were thrown p0148 and p0483 (fuel delivery error) thanks.
When you compare the suction valve in both of these photos, you can see the one on the right sits further away from its seat. "Superduty, what is your opinion about the in-tank retrofit vs going with the Walbro? Built on Bosch designed tooling fixtures and equipment. The fuel supply to the engine will be restricted, and the engine will not rev smoothly. 2 diesel (whether it's labeled as such or not) and it tends to attract water droplets. On a Cummins CP3, the zero delivery orifice routes the leaked fuel back to the return, instead of the gear pump inlet.
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